Everything You Need to Know About Rust Converter for Heavy Rust 

 November 11, 2020

By  Xion Lab

Metals are set out in the sun or stay inside but directly exposed to the sunlight rust of being unprotected. Some notable metals that are likely to undergo oxidation or rusting include ferrous metals. It is why homeowners, car owners and property owners worry about buying rust converters for heavy rust.

A process that stimulates chemical reaction between metals and external elements and results in an orange-brown colouring on the surface is called rusting or oxidation (in more technical terms). Some people think replacing the rusted good is the only solution to this problem; however, the rust converters for heavy rust available today can work magic when it comes down to saving your goods and valuables.

Even today, despite seeing how rusting ruins things, some people believe it is nothing but discolouration of the surface of metal good. However, there is absolutely no truth in it. Rusting weakens the metal and causes the surface or goods to be completely spoiled. When objects that don’t bear weight rust, it is not that dangerous. The matter worsens when weight-bearing objects rust. It is because they can collapse anytime, which can bring not only material damages but also health risks. Both these reasons are important enough for you to check your metal goods often and look for a good rust converter for heavy rust.

Weakened, deteriorated metals that are rusted will not be able to bear weight as rusting or oxidation eats away the metal. Particularly for bolts that hold together heavy items, such as chairs, this situation can be extremely dangerous and result in injuries.

Another important adverse effect you need to pay keen heed to and the reason you should buy a rust converter for heavy rust is that rusting promotes the growth of harmful bacteria, called tetanus. In severe cases, especially where tetanus remains untreated, it can be fatal. If it is not that severe, it is not pleasant to have bacteria around. In case a rusted surface breaks into our skin, the bacteria can travel to your main bloodstream and cause health issues.

Types of Rust

Three factors contribute to rusting and ultimately the worry of finding a reliable rust converter for heavy rust. These include:

·      Process-related Rusting

Any procedure that intervenes in the process of producing metal parts is said to be the primary participant in oxidation or rusting of goods/surfaces. Regardless of whether it is a cleaning activity, metal fabrication, such as cold working, machining, heat treating, or the handling process, it can result in corrosion.

Yes, you understood the point right; most of what results in corrosion and causes you to rush to buy a rust converter for heavy rust soon after purchasing a product happens in the manufacturing plant only. With so many complex chemicals and processes that the product has to undergo to be ready for sale, it is mandatory to control the processes to prevent rust strictly.

·      Package-related Rusting

The range of materials used to pack metal parts or products is an important factor. Materials, including non-treated paper and paper that is ridged, are likely to preserve moisture and result in rusting. In some cases, companies or manufacturers try to use extra packaging layers to prevent rusting that in actual increases the odds for oxidation to take place. Ensure you buy products that are correctly packaged to keep yourself from having to rush to the store to buy a rust converter for heavy rust and avert potential damages.

·      Environmental Factors

The last type is environmental factors, i.e., external factors, that cause metals to rust. These include temperature, extreme weather conditions, humidity levels, and the pollutants in the air that can be equally damaging and result in rusting.

How to Treat Rusting

There are different DIY methods available on the internet. These ideas suggest using usual kitchen ingredients, cleaners, detergents, etc., to remove rust. But the best way to deal with rust on your goods is by using a good rust converter for heavy rust. It is better than using harmful chemicals, wasting time trying out ineffective remedies and scouring or scuffing the surfaces that worsen the situation.

A lot of people today remain confused when it comes to using rust converters for heavy rust because they fear that the converters will ruin their valuables.  If you are one of them and have landed on this page with a plethora of questions on the list regarding rust converters for heavy rust, we have got you covered.

Here is all that you need to know.

Rust Converter FAQ’s

1.    What is Rust Converter?

Rust converters for heavy rust are water-based primers that contain two active ingredients. These are tannic acid and an organic polymer.

Tannic acid is an acid that reacts with rust (Iron Oxide) to chemically transform it to iron tannate, which is a dark-hued, steady material.  Some alcohol-and-water-soluble organic elements are mined from some fruits, grass, and trees to produce Tannins. On the other hand, the organic polymer is 2-Butoxyethanol that acts as the second active ingredient in rust converters for heavy rust and gives a shielding primer layer.

The complete chemical reaction of a rust converter for heavy rust and rust itself results in a firm, murky polymeric coating that shields the surface. These products work as amazing primers for both oil and epoxy-based paints.

2.    What is the difference between rust converter for heavy rust and a rust remover?

Just as the name implies, a rust remover works to remove rust, which honestly is not practically possible. On the other hand, a rust converter for heavy rust serves as a protective shield after chemically mixing with the rust on any surface. It conceals and paints the rusted portion and prevents extensive corrosion. Click here to know more.

3.    What can rust converters be used?

You can use rust converters for heavy rust on any iron or steel objects that have rust. The products can be used for anything—vehicles, fences, doors/gates, the external surface of tanks, trailers, lawn equipment, and other product or items inside the home or commercial space. The only type of rusting that rust converters will not cover is on surfaces like aluminium, copper, stainless steel, or galvanized metal. As a rule of thumb, rust converters are good for items that could be painted or that you are considering to coat up.

4.    How should the surface be prepared for application?

How you prepare the surface for rust converter application determines the final results. You need to ensure that the surface is free of dust particles and other filthy substances. Clean and scrub using a hard bristled brush, hammer, or sandpaper. The goal behind to get rid of dirt as well as rusted flakes to ensure your end product, i.e., a firm surface, remember, you don’t have to remove all the rust to apply rust converter for heavy rust.

5.    How do you apply a rust converter for heavy rust?

Use a brush or a roller to apply rust converter. It will help you achieve the best results if the size of rollers or brushes is chosen according to the size of the affected area. In some cases, it is advisable rather use an airless spray for the application.

6.    Can rust converter be applied on non-rusted or painted planes?

Yes, they can be. Rust converters for heavy rust can even be applied to surfaces that are unaffected yet, but they only provide the same level of protection and not extra coverage.

7.    Should I thin down the converter?

No, you should not. Apply as it is after properly shaking the bottle/container.

8.    How much coverage will a gallon give?

A single gallon covers approximately 500 square feet of rusted surfaces, but it depends on the type of materials it is being used.

9.    Can a primer coat be applied after rust converter application?

You can use an oil-based primer, but it is not required.

10.    How many coats of rust converter for heavy rust are needed?

It depends on the level of rust. Most of the time a single coat will be sufficient, but it is advised to apply a second coat once the first one dries to ensure full protection.

11.    How much time is needed for the rust converter to dry?

You need to give a time of at least 20 minutes for the converter to dry. If it is not a problem, it is best to let the rust converter for heavy rust stay that way for 24 hours before you apply the second coat. You need to wait for 48 hours after the last application if you want to apply an oil-based primer.

12.    How am I supposed to clean up after rust converter application?

Use soap and water or soapy water.

13.Can rust converter for heavy rust be used on grills, cast iron, engine, boiler, wood stove, or any other surface that heats when used?

Rust converters are not heat-resistant, so applying them on a heated surface is a big NO.

14.    Can I use the product to treat galvanized steel for rust?

Rust converters application is only fruitful when it is used on highly rusted surfaces, i.e., where iron oxide (rust) is existent. It will not work as effectively in galvanized areas.

15.    Can rust converters be applied to the interiors of a tank?

The use of rust converters for heavy rust is advisable for exterior tank surfaces and not the interior. It is because the chemical can stay for a while and get mixed with whatever fills up the tank.

16.What is a rust converter’s shelf life?

Normally, rust converters have a life of about nine months. The stores selling these products restock and shuffle the inventory often to ensure that the customers get to buy products from the fresh batches.

17.    What temperature is suitable to apply a rust converter for heavy rust?

The product can be applied when the temperature is anywhere between 50 to 100 degrees Fahrenheit. The best choice is to avoid applying a rust converter when/where there is high humidity or under direct sunlight. Refrain from applying it when the temperature is under 50 degrees F.

18.    Can I use rust converter leftovers that are left behind after being poured out of the container?

No. Once you pour out rust converters and expose them to the environment, it can’t be used again. The leftovers should not be returned to the bottle.

19.    What protective gear should I use when applying rust converter for heavy rust?

To ensure safety, use safety goggles or glasses and gloves that are chemical-resistant as the exposure sometimes can cause skin or eye irritation. The reaction is usually mild, but it is good to use caution than to have to go for treatment later on.

20.    How should leftover rust converter be discarded?

Read instructions on the product label or ask the seller to know the proper method of discarding rust converter leftovers.

21.    What happens if the solution is mistakenly swallowed?

You should seek immediate medical attention in such a case because rust converters contain tannic acid, which can be harmful.

22.    Is rust converter whiff or vapours harmful?

The whiff of vapours that emit from such products is not generally harmful. They are just like latex paints, but it is good to apply converters in well-ventilated areas.

23.    Does FDA or USDA approve the use of rust converter?

No. Rust converters should be kept away from all the edibles and beverages, including water.

24.    How do I store a rust converter correctly?

Store the rust converter in a place away from sunlight and humidity. Keep it at room temperature.

Now that all of your concerns have been answered, get your hands on a high-end rust converter to prevent further rust-related damages.

Subscribe to our newsletter now!